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A close look at the sustainable production process and “green” composite materials that go into manufacturing Lida Group’s state-of-the-art structural and architectural sandwich wall panels.
2023-Sep-14 17:40:15
By Admin

 

As pioneers in industrialized green construction, Lida Group strives producing their engineered sandwich panel systems with the utmost environmental responsibility from resource extraction to end-of-life reuse.

Their flagship Nanxun factory runs entirely on renewable biomass fuels, generating process heat and electricity without pollution. Stringent emissions controls and water recycling treat waste streams sustainably on-site as well.

Raw material sourcing adheres to global responsible standards. Aluminum skins utilize post-consumer recycled scrap wherever possible to minimize embodied impacts. Rigid thermoplastic foam cores stem from plant-based castor or soybean oils needing no toxic additives.

 

 

Closed-loop manufacturing ensues. Digital component designs streamline material usage within tight tolerances. Computer-controlled saws and routers cut foam and skins precisely to miniature sizes eliminating scraps. Robotic welding and assembly integrate cut pieces seamlessly into panels.

Proprietary adhesives bond components using clean hot press technologies under vacuum, curing without volatile emissions within enclosed zones. Resulting panels emerge fully-cured and ready for finishing, avoiding typical adhesive drying stages often releasing toxins.

New composite formulations further improve sustainability. Hemp-enhanced cementitious skins reinforce with rapid-growth biomass while sequestering carbon long-term within mineralized matrices. Foam substitutes experiment cellulose insulation harvesting agricultural residues sustainably.

Finishing utilizes only zero-VOC paints and stains applied through low-spray automated systems. Water-based acrylic topcoats provide durable coverage optimized for low-waste application. Polishing minimizes solvent use altogether for certain natural materials.

 

 

Accommodating circular economies, Lida Group’s structural insulated panels disassemble at end-of-lives into uniform recyclable components. Skins, cores and edges regain purity through mechanical processing, reentering production streams indefinitely without downcycling. Operational waste likewise recycles or upcycles into other building products on-site.

Through continuous green innovation, the company drives global modular construction to the highest levels of material efficiency, environmental responsibility and enduring performance. For Lida Group, sustainability defines both vision and daily operations establishing new standards for responsible off-site manufacturing worldwide.

 

 

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