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Clients Tour Lida Group Factory to Inspect Automated Welding Lines That Double Steel Structure Component Output with Tighter Quality Controls
2023-Dec-21 17:08:46
By Admin

 

A delegation of government officials and institutional investors recently toured Lida Group’s sprawling prefabricated modular housing component factory to witness firsthand industry-leading automation advancements doubling factory output. Their visit coincided with commissioning of two new sophisticated automated robotic welding lines tripling capacity for mass-producing precision-engineered load-bearing steel structural parts. By exponentially scaling structural systems production while maintaining the tightest quality controls, Lida Group aims supplying sustainable housing globally at unprecedented volumes to meet immense projected demand.

Hosted by factory General Manager Z, tours began at the structural component sub-assembly areas where raw materials flow into automated cutting, rolling, and forming machines precisely shaping steel plates according to 3D model designs. Numerous workstations allow parallel production of modular joints, frames, and building cassettes feeding new high-speed welder lines. Attendees observed stringent quality assurance checkpoints such as gauges verifying material thicknesses meet exacting tolerance thresholds before send-off to welding operations.

 

 

The centerpiece involved a close-up demonstration of Lida Group’s breakthrough robotic welding technology revolutionizing modular construction. Two banked 250-foot long gantry robots equipped with tandem welding heads glide at 30 feet per minute seam-seaming together structural steel members according to preprogrammed sequences. Unlike manual arc welding prone to defects from operator fatigue, the automated system deposits consistent high-quality welds 24/7 under atmosphere-controlled enclosures achieving structural welding code certification standards.

Embedded vision systems verify each weld meets robotic programming parameters in real-time through non-destructive ultrasonic testing. Infrared cameras automatically detect any surface defects immediately corrected to eliminate post-weld finish work. These new lines exemplify Lida Group’s pursuit of “Zero Defect Manufacturing” through 100% digitally-tracked quality assurances slashing rework. Managers project a 400% increase in daily welded steel production flow with tighter tolerances versus manual techniques previously limiting output capacities.

After structural component welding demonstrations, guests toured adjacent automated paint and composite wall panel production lines. Sophisticated spray booths apply corrosion and weather-resistant coatings robotically while conveyors efficiently feed interiors and exteriors into protected humidity-controlled cure ovens. Large presses then laminate multilayer insulation cores within profiled composite sandwich panels achieving stringent fire, air, and vapor barrier certifications ready for rapid building envelope installation.

 

 

In closing discussions, executives outlined strategies partnering globally to deliver complete modular housing communities through replicable standardized construction. With capacities now exceeding 200,000 units annually, they forecast reducing project timelines from years to mere months through lean prefabrication principles perfected at mass-scale. Optimized containerized modules could alleviate chronic shortages sustainably while stimulating economies through local skilled labor and material inputs—particular where disasters strain traditional recovery timeframes. Investors responded positively to the audacious growth visions leveraging unprecedented prefabrication capabilities driving revolutionary housing innovations to benefit communities worldwide.

In summary, clients gained invaluable insights touring pioneering robotic welding and automated production breakthroughs doubling Lida Group’s modular construction capacities with ultra-tight quality controls. Exponential scaling of off-site industrialized processes exemplifies pursuits innovating sustainable housing globally at the volumes urgently demanded yet previously constrained by limitations of manual construction. Perfected mass-customized prefabrication now positions the company globally spearheading modular revolutions sustainably alleviating housing crises—whether through humanitarian relief missions or powering new skilled labor markets. Continued collaboration aims driving standardized modular innovations unlocking solutions to shelter shortfalls worldwide through replicable projects delivered at an unprecedented pace and scale.

 

 

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