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Detailing for Constructability: Streamlining Steel Beam to Column Attachments to Facilitate Erection Sequence, Fit-Up and Field Installation
2023-Oct-01 10:34:35
By Admin

 

As projects accelerate, connection details can effectively optimize assembly and installation. Case studies highlight innovations that facilitate on-site assembly through standardized components and templates that are transferable across projects.

Construction of a bay-studded sports field was expedited by fully welding prepared beam bag panels to columns outside the field. The template positioning holes are aligned with the bolt placement, eliminating the need to install the model on site. Prefabricated bolted web splice sleeves are effectively inserted into the beam at ground level. The connection is made by a T-shaped stub nested in a standard slotted hole, significantly simplifying installation by 30%.

Transportation hubs simplify unusual geometries using strictly standardized parameter families. Field-stacked columns can be installed quickly in any beam orientation and can be installed strategically without the need for special tools. Web welded beam seat plates accommodate beam drops that are reliably installed with alignment only.

 

 

Modular substations facilitate remote on-site assembly through standardized pre-welded angles on circles and beams. Nested templates place bolt groups consistently, eliminating the need for on-site work. Bolt joints optimize bolt patterns for safer crane pick-up on access thresholds.

Inland Industrial Complex utilizes robotic welding to inherently drop beam pockets onto column slabs to ensure clean, accurate joint geometry without risking rework. Concurrent engineering and workshop manufacturing are synchronously modeled to cleverly reduce change orders.

Welded joint:
– Stronger connections, leveraging the power of joining members. Welds can be designed to withstand high pressure and tension forces.
– Stronger connections limit rotation/movement better than bolts. Important for stability and structural performance.
– More resistant to fatigue stresses caused by cyclic loading throughout the life of the structure. Unlike bolted connections, welding is integral.
– Provides continuity of steel members, which is important for design, erection, inspection and maintenance.
– Unlike bolts, which are prone to loosening or losing preload over time.
– Can be waterproofed for external/moist environments such as bridges where bolts may corrode.

 

 

Bolted joints:
– Unlike welding, components are easier to remove/replace if needed in the future.
– On-site installation is easier and faster as bolting is faster than welding. Less specialized welding skills are required on site.
– Provides greater flexibility for errors during manufacturing/installation as bolts can accommodate smaller misalignments.
– Can be reused if connections need to be removed for future renovations or extensions. Welds need to be cut.
– Requires less heat input, resulting in less deformation and potential damage to the base metal.
– Because bolts do not fuse metal together like welding does, they are more durable in highly corrosive environments.

All in all, welding adds full strength to the member, while bolts provide flexibility, reusability, and simpler on-site installation. Through partnerships, discrete achievements inspire shared prosperity, honor our generational interdependence, and achieve security skillfully, fluidly, and rightly within humanity’s noblest aspirations.

 

 

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