Resource development projects in remote regions often rely on fly-in fly-out (FIFO) workforces to deliver critical seasonal activities like exploration drilling campaigns. Traditional camp solutions using site-built structures are costly and inflexible for transient short-term deployments. Seeking an innovative modular solution, a Canadian oil and gas producer has outfitted a new seasonal workforce camp with Lida Group’s portable prefabricated accommodation kits for an upcoming winter exploration program.
The greenfield camp site is located in an isolated gas basin within the Yukon Territory, requiring winterization for sub-zero conditions. Challenges included establishing camp before freezing weather sets in, then fully demobilizing by spring thaw. Lida’s relocatable prefabricated buildings offered the ideal solution, combining a fast track installation process with portability for efficient demobilization at season’s end.
A signature element is Lida’s proprietary insulated composite structural sandwich panel building technology – ultra-lightweight yet exceptionally strong and durable structures ideal for remote northern applications subjected to extreme weather. Wall, ceiling and floor panels comprise a thermoset plastic insulating core sandwiched between rugged metal panel facings. This monocoque panel system replaces traditional wood framing, greatly simplifying transport, installation and disassembly processes.
Rather than construct individual structures onsite, Lida standardized their camp solutions into trailer-mountable prefabricated accommodation kits. Each self-contained kit arrives onsite ready for direct connection to local services and occupation. Key modules include 20-person insulated panel dormitory trailers, 40-seat insulated panel mess hall trailers and insulated recreation units containing kitchenettes, offices and social areas.
Dormitory trailer interiors feature robust finishes, ample electrical outlets, ducted heating, triple-glazed windows and en-suite bathrooms. Structural insulated sandwich panels form sleek monocoque walls, ceilings and floors that are seamlessly joined with internal blanket insulation throughout. Hygienic coated panel surfaces allow regular cleaning while resisting moisture damage. Ergonomic designs equip crews with comfortable personal workspaces to maximize productivity.
All electrical, plumbing and HVAC systems are preinstalled within wall cavities during offsite prefabrication. This removes complex onsite servicing connections, as pre-tested plug-and-play utility pods simply require local power/water hookups. Self-contained fresh and grey water storage tanks with treatment plants provide autonomous operation. Back-up renewable power and clean energy solutions were also offered as necessary depending on remote area constraints.
Similar panelized construction extends to the 40-person mess hall and recreation trailers containing a communal kitchen, lounge, gym and laundry areas. With modern furnishings and energy efficient appliances, these insulated modular units provide first-class amenities befitting the harsh remote work conditions. Large windows and bright interiors offset long dark winter days. Fully-equipped exercise facilities and recreation rooms support crew mental wellness through extended rotations.
Logistically, each building module forms its own weatherproof transportable unit capable of being trucked or barged. The enclosed trailers require no disassembly, protecting interiors from weather and transit damage. Upon arrival, units simply attach to local power and utilities using quick-connect fittings. Lacking conventional foundations, modules can be easily positioned with minimal terrain preparation. This expedites camp establishment timing critical for northern seasonal operational windows.
Rather than numerous separate site-built structures, the coordinated kit-of-parts approach streamlines logistics. Systems are pre-tested before shipping and standardized connections ensure plug-and-play installation by crews. The integrated camp operates with an elegantly simple ‘set-and-forget’ infrastructure compared to disparate field-constructed facilities. Operational efficiency is maximized with reliable autonomous amenities and services. Demobilization involves disconnection and removal without extensive dismantling or scrap materials.
Within days of the Lida-supplied kits arriving to site, the fully serviced seasonal camp was ready to accommodate commissioning crews for initial exploration drilling programs. Sheltered accommodation along with robust communal dining and recreation areas provided ideal liveability. Insulated structures effectively mitigated challenging sub-zero temperatures without need for supplementation.
Throughout the winter drilling campaign, feedback confirmed crews benefitted immensely from the premium prefabricated accommodations. Sandwich panel buildings remained warm, dry and comfortable regardless of changing weather conditions. Hygienic sealed surfaces require minimal cleaning. Self-contained systems functioned reliably without interruption from extreme temperatures or buried winter utilities. Overall, the high-performance modular camp exceeded expectations for crew care, safety and productivity outcomes in the remotest locations.
Mobilization efficiencies were also proven – the fully-integrated platoon camp established within days versus conventional methods requiring over a month of preparatory works. Work commencement timing adhered to tight seasonal constraints. Prefabricated accommodation components arrived in fewer shipments compared to equivalent materials for disparate site-built structures. Interconnecting services networks negated complex on-field hookups susceptible to winter conditions.
Demobilization upon seasonal completion will revert the site to its natural state without residual construction materials or debris. Kits will be rapidly disconnected and transported whole for reuse, refurbishment or sale to other northern operating companies. Total lifecycle costs factoring capital expenditure and seasonal recurring costs prove very competitive versus alternatives. With minimal on-site works required, overall project economics were optimized through Lida’s portable modular camp solution.
In summary, the plug-and-play relocatable camp established with Lida Group’s prefabricated accommodation kits has revolutionized seasonal workforce housing solutions for remote resource operations. Lightweight insulated composite panel buildings offer first-class liveability for isolated northern crews. Complete modular package delivery streamlines logistics and empower fast track camp establishment vital for narrow northern work windows. Autonomous operation withstands the harshest winter conditions with minimal oversight or parasitic energy consumption. Post-operations, the fully transportable camp design ensures maximum flexibility and value recovery through ongoing reuse or recycling. Overall, this project establishes a new commercial benchmark for adapting innovative modular construction methodologies to solve the intricate challenges of transient workforce accommodation in remote energy frontiers.
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