As global mega-projects increasingly demand workforce housing on accelerated schedules, modular construction leader Lida Group is pioneering new speed records with an innovative shipping container-based dormitory planned for completion within just three months.
Announced today, the project will see Lida deploy a new semi-automated off-site production and rapid on-site installation process utilizing recycled steel shipping containers to construct over 200 furnished room units for workers supporting a major infrastructure project starting in rural Guangxi Province, China later this year.
Speaking at a press conference, Lida Group CEO Mu outlined the company’s plans to fully fabricate and outfit each container room off-site on their specialized assembly lines before shipping complete modules to the remote site for speedy connection using a new patent-pending connection system.
“By maximizing prefabrication and implementing our lean new connection techniques, we expect to reduce on-site construction duration by an unprecedented 90% versus traditional building methods,” explained Mu. “With the project timeline only allowing a 3 month window, this technology is critical to meeting the client’s housing needs on schedule.”
each shipping container will undergo refurbishment including structural reinforcement, new HVAC and plumbing installations, and outfitting with drywall, fixtures and furnishings. A computer-controlled rotary cutting table minimizes material waste during panel fabrication for interior finishes like flooring and cabinets.
Fully assembled room modules will undergo quality assurance testing off-site before multi-drop delivery via special BASIS (Building Assembly In Sequenced Installations) transit frames designed at Lida Group’s research centers. Arrriving complete and ready-to-connect, the dorm modules require only 4 assembly workers just over a week to connect each 20-room block using the patent-pending joining technology.
The innovative connection system utilizes industrial magnets sandwiched between adjoining container structural steel to self-align modules with millimeter precision during automated bolt-tightening. This contactless joint allows zero tolerance installation even in remote field conditions without skilled trades. Subsequent utilities hookups take mere hours per block.
Project Manager Wang emphasized Lida’s comprehensive planning is also critical to the aggressive schedule. “Our project modeling coordinated container production and civil works in tandem. Pre-graded sites with foundations and utilities running will receive finished rooms ready to occupy within days of installation.”
Early engineering prototypes already proved the design’s structural integrity exceeding typical container strength by 30% using bonded exterior framing. Further innovations like integrated renewable power and wastewater treatment optimized each module’s off-grid functionality during transport and initial habitation.
Lida Group expects deployment of the first dormitory blocks within 6 weeks of manufacturing start, well ahead of program. Subsequent weekly block installations aim to fully populate the village only 10 weeks after breaking ground. Ongoing research continues optimizing future projects to further reduce schedules.
In the two decades since starting as a humble prefab shed provider, Lida Group has established itself as the pacesetter in modular construction innovations. This latest containerized housing technology demonstrates the company’s relentless drive to push boundaries on project completion speeds serving ever-growing global labor demands. With environmental sustainability and cost-savings also important factors, industry experts predict widespread uptake of Lida’s techniques globally.
In summary, through a collaborative approach to planning, an optimized production process and revolutionary rapid on-site installation technology, Lida Group aims to complete this 200-unit temporary worker dormitory an unprecedented three months after announcing the project – setting a new high water mark for schedule performance critical to the workforce housing sector. Their innovative use of recycled shipping containers presents a promising modular solution delivering safe, durable and mobile living spaces to fulfill projects’ tight deadlines anywhere worldwide.
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