In a move supporting hundreds of new jobs and tax revenues, local planning authorities have granted operational permits launching construction on Lida Group‘s large-scale steel component fabrication plant slated to begin production later this year. Situated on a vacant 80-acre industrial site outside Shanghai, the $150 million state-of-the-art facility will feature extensive automated equipment optimizing mass production of standardized steel building systems revolutionizing housing globally through modular construction innovations.

Strategically locating near regional steel suppliers enhances efficiency through just-in-time delivery of raw materials directly fed into laser-guided precision sawing and rolling lines. Computer numeric controlled machines precisely cut oversized steel plate into optimized standardized sizes per 3D architectural models within centimeters. Adjacent high-definition plasma torches swiftly form intricate beam, brace and joint profiles which conveyer directly to downdraft dust collection booths eliminating fieldfitting.

Sophisticated six-axis robotic welding cells then seamlessly seam steel components together according to strict sequencings verified through ultrasonic quality checks. Internal welding atmosphere enclosures maintain inert gas purity preventing defects while embedded cameras immediately detect surface flaws corrected to “zero defect” standards. Rapid heat treatments directly harden steels for structural certification followed by automated abrasive blasting prepping surfaces for subsequent painting and galvanizing baths.

A centerpiece involves new advanced roll-forming lines optimizing rolling complex contoured steel profiles beyond manual capabilities. Computer controlled live roll sets form intricate beam, joist and stud configurations maintaining superior dimensional tolerances without weakening bends. Quality scanners verify consistent profiling exceeding AISC requirements before stacking formed parts through 10-ton robotic rack storage serviced by overhead cranes.

State-of-the-art automated paint application booths will apply premium corrosion and weather resistant coatings across treated steel inventories rapidly through ten-lane conveyorized spray tunnels under controlled conditions. Robotic equipment simultaneously applies powder, liquid and retroreflective textured coatings across profiles at industry-leading throughputs. Adjacent curing ovens ensure integrity meeting certifications for maritime, commercial or harsh weather exposures.

By centralizing all component production under strict quality controls, the advanced facility eliminates defects through digitally-integrated automation across sequential processes from shop delivery through galvanizing, painting and modular assembly lines. StrictLEAN protocols tightly orchestrate just-in-time sequencing across equipment maximizing throughputs while minimizing material handling and waste. Managers anticipate producing over 100,000 tons of structural steel parts annually supplying projects globally within the tightest production windows.

Regional officials believe the landmark project will directly create over 500 well-paid advanced manufacturing jobs with prospects to double further as demand grows. Logistical synergies support regional steel mills and anodizing facilities through collaborative longterm offtake agreements stabilizing local supply chains. Broader economic development stimulates new expertise as a technology hub through continued automation and training programs alongside Lida Group’s R&D centers already attracting talent internationally.

If modular construction scaling proves successful alleviating housing crises sustainably through replicable projects worldwide, the optimized structural component plant positions Lida Group globally spearheading manufacturing innovations unlocking new living solutions. With emerging technologies on the horizon like 3D printing metals or robotics continuing advance, regional investments today aim driving housing tomorrow through cutting-edge specialized production strategically located near suppliers fueling continued growth .

In summary, town permits granted for Lida Group’s landmark structural component fabrication facility featuring the world’s most advanced automated machining and coating lines will revolutionize global housing construction through digitally integrated mass production of standardized steel building systems. Beyond direct high-skilled jobs, broader economic and technological impacts aim establishing the region internationally at the forefront of modular innovations through optimized localized manufacturing driving humanitarian development sustainably for generations to come.

Contact us, please click here!